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ASME B31.3 and API 570
Fabrication, Inspection, Repairs and Alterations

- for Engineers, Inspectors and Experienced Tradesmen
 
Date: March 9-12, 2010

Price: $1,895.00

Earn: 3 CEUs
Location:
Best Western Village Park Inn
1804 Crowchild Trail NW
Calgary AB  T2M 3Y7
Canada
403-289-0241
http://www.villageparkinn.com
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Objectives:
This is an introductory course to provide the basic understanding of the fabrication, inspection and testing portions of ASME B31.3 for new construction and how they work with API 570 for post construction inspection, repairs and alterations. An important part of achieving these objectives is covering the Alberta Safety Code Act and Pressure Equipment Safety Regulations that ABSA administers in Alberta. The ABSA forms for design registration, completion of construction, data reports, and others will be reviewed. The course also includes an introduction to ASTM material standards and a brief introduction to ASME Section IX - Welding Qualifications.

Accreditation:
This course will assist manufacturers in meeting the personnel competency and training requirements of AB-518, Rev. 1, Pressure Piping Construction Requirements.

Each participant will receive a certificate with 3 Continuing Education Units accredited by the International Association of Continuing Education and Training (IACET).

Who Should Attend:
Inspectors, engineers, maintenance and QA personnel who work for owner-user companies, inspection companies, fabricators, maintenance service and repair companies, inspection companies and EPC's from petrochemical plants, refineries, power plants, gas/oil pipeline companies, and pulp mills. Optional evening tutorial sessions will be available for CSA W178.2 welding inspector exam candidates (level 1 ASME B31.3 exam).

Topics:
Introduction to Laws, Regulations, Jurisdiction and
Related Codes and Standards

- CSA B51-03 Boiler, Pressure Vessel, and Pressure Piping Code
- Alberta Safety Code Act
- Alberta Pressure Equipment Safety Regulation
- Alberta Pressure Welders Regulation
- Certificates of Authorization Permit and Inspection Permit
- ABSA's Role as the Jurisdiction Administrator and Authorized Inspection Agency
- ABSA Piping Forms
- AB-31 Design Registration Application
- AB-41 Statutory Declaration Form for Registration of Fittings
- AB-81 Completion of Construction Declaration
- AB-83 Construction Data Report for Piping Systems (By Manufacturers from Alberta)
- AB-83F Construction Data Report for Piping Systems (By Manufacturers Outside Alberta)
- AB-96 General Engineering Requirements for Design and Construction of Pressure Piping
  Systems Design Registration
- Canadian Registration Number (CRN)
- Pressure Piping Number (PP)
- Registered Welding Procedures, Welder Qualifications (AB 61, 68, 69, 70, 76a/b),
  Welding Examiner (AB 92), Accident and Unsafe Condition Reporting Requirements in
  Alberta (AB 15)

B31.3 Responsibilities
- Owner, Designer, Manufacturer, Fabricator, Erector, Owner's Inspector

Determining B31.3 Requirements (Appendix M)
- Normal, Category D and M Fluid Services
- High Pressure Fluid Service

Brief Introduction to B31.3 Design Requirements (New Construction)
- Design Minimum Temperature
- Quality Factors for Castings and Welds
- Pressure Design of Straight Pipe
- Branch Connections, Flanges and Blanks

B31.3 Materials and Specifications
- Listed, Unknown and Reclaimed Materials
- Requirements for Low Temperature Toughness Tests for Metals
  - Minimum Temperatures Without Impact Testing for Carbon Steel Materials
  - Reduction in Minimum Design Metal Temperature without Impact Testing
  - Acceptance Criteria

B31.3 Fabrication by Welding
- Responsibilities
- Brief Introduction to ASME B&PV Section IX (WPS, PQR, WPQ)
- Weld and Joint Types
- Preheat and Post Weld Heat Treatment (PWHT) Requirements

B31.3 Inspection and Testing for New Construction
- Responsibilities of the Fabricator, Purchaser and Inspector
- Examination Requirements: Extent, Supplementary and Typical Weld Imperfections
- Examination Methods for Evaluating Weld Imperfections and Acceptance Criteria
- Spot Radiography and Hardness Tests

ABSA's Role as the Authorized Inspector
- Pressure Equipment Safety Regulation
  - Integrity Assessment Programs
  - Owner's Responsibilities for Integrity Assessment
  - Qualification of Persons Performing Integrity Assessment
  - Conducting and Integrity Assessment

API 570 Inspection for Specific Types of Corrosion and Cracking
- Types of Inspection and Surveillance
- Thickness Measurement Locations and Methods
- Material Verification and Traceability
- Inspection of Welds In-service and Flanged Joints

API 570 Frequency and Extent of Inspection
- Piping Service Classes
- Inspection Intervals
- Extent of Visual External and CUI Inspections

API 570 Inspection Data Evaluation, Analysis, and Recording
- Corrosion Rate Determination
- Maximum Allowable Working Pressure Determination
- Retirement Thickness Determination
- Assessment of Inspection Findings
- Reporting and Records for Piping System Inspection

API 570 Repairs, Alterations, and Rerating of Piping Systems
- Repairs and Alterations
- Welding and Hot Tapping
- Rerating

API 570 Inspection of Buried Piping
- Types and Methods of Inspection
- Frequency and Extent of Inspection
- Repairs to Buried Systems
- Records

Optional Evening Workshops:
Optional evening tutorial sessions will be available for CSA W178.2 welding inspector exam candidates (level 1 ASME B31.3 exam).

Required Code Documents:
All participants must bring the ASME B31.3 and the API 570 Codes to this class. (The ASME and API Codes can be purchased from CASTI. See below.) A course notebook will be provided to all participants by CASTI.

Purchasing Code Documents:
ASME and API Codes are available to CASTI course registrants at educational discount prices.

About the Instructor
Roy B. Baguley, P. Eng. graduated from the University of Alberta with a Bachelor of Science in Metallurgical Engineering in 1977 and a Master of Engineering in Metallurgical Engineering (Welding) in 1983. He is a registered Professional Engineer in the Province of Alberta, Canada, and has 30 years of domestic and international experience related to metallurgy, corrosion, welding, and nondestructive examination.

Roy worked as an equipment operator at a major Canadian pipe mill, and as a metallurgical and NDE technician with a leading metallurgical engineering consulting company. He obtained CGSB Level II NDE certification in the radiographic, ultrasonic, magnetic particle, and liquid penetrant test methods.

After graduating in 1977, Roy entered professional life as a metallurgical engineer, performing failure investigations, materials testing, materials selection, NDE technique development, and welding qualifications. In 1981 Roy joined ARAMCO and worked with the Projects Inspection Division on new construction in Saudi Arabia. In 1984 he accepted a contract with the South African Institute of Welding, returning to Canada one year later to work on a variety of domestic and international oil and gas projects. In 1987, Roy formed Metal Engineers International Inc. (MEI) Through MEI, he continues to offer metallurgical, welding, corrosion, and nondestructive testing expertise, mainly to the oil and gas industry.

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